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Spring-Fall
2006 — click on any thumbnail for a larger image!
September 07, 2006 03:18 PM
posted by Lauren Stevens
With the completion of Dryosaurus, we must pack him up and say our good-byes for now. He will be heading to Phil Fraley's studio in New Jersey for some rest and relaxation and will return to us a new dinosaur - mounted and ready for action. He will be missed and we will eagerly await his return, but in the meantime we are reassured that he is in excellent hands. Good job team and congratulations on another success!

Dryosaurus, Allen, and Norm
September 03, 2006 03:07 PM
posted by Lauren Stevens
It took us a month, but we did it! We casted and molded every single skeletal element of Dryosaurus. in time to meet our deadline. Norm, Allen, Dan, and I did little else than lay up fossils in clay, mix up silicone, and pour the casting material, day after day, week after week. Over 100 molds total and many more casts! Good job, guys!

From left to right: Robert, Norm, Sandy, Lauren, Dan

From left to right: Robert, Lauren, Sandy, Allen, Dan

Norm mixing up the casting material
June
09, 2006 09:56 AM
posted by Dan Pickering
I am restoring the Dryosaurus skeleton. This involves filling
the cracks and resculpting the broken or missing parts. I use
a two part epoxy puttty which can be worked for about an hour
and then it sets hard. After this it can also be carved and
sanded. If a particular bone is missing hopefully I have the
opposite- side bone. I can then model a mirror image replica
to represent the missing bone. Here are some photos showing
different bones from Dryosaurus in the restoration process.

left and right femurs (thigh bones)

left and right phalanges (toe bones) ...three toes per foot

left and right humerus (upper arm bone) and radius (lower arm
bone)
June
08, 2006 08:54 AM
posted by Allen Shaw
I have finished preparing Dryosaurus. Dan will continue to
restore various elements for Dryosaurus along with sculpting
missing elements. Norm will continue to mold and cast all the
elements as Dan finishes sculpting or restoring them. There
is still much left to do with the Dryosaurus skeleton but now
that prepartion of Dryosaurus is complete, my priority has
shifted to preparing Corythosaurus.
Norm has been molding and casting elements as we have finished
preparing and restoring them. Here you can see additional aspects
of the molding and casting process.

Elements from the ankle in clay ready for the layer of
silicon rubber to be applied. The fossil piece is on the
left and the sculpted one is on the right.

One digit from the foot of Dryosaurus in wax.

Finished molds and casts of Dryosaurus metatarsals (foot
bones).
May
23, 2006 04:56 PM
posted by Allen Shaw

Dryosaurus altus
May
14, 2006 10:00 AM
posted by Allen Shaw
The hand of Dryosaurus is known from only a few specimens
with no specimen containing a complete hand. Our specimen may
have the most complete hand for Dryosaurus. We knew that the
right hand of Dryosaurus in our wall mount contained fossil
material but until it was prepared it was almost impossible
to tell what was fossil and what was cast.

Can you tell which of these many elements from the hand
are fossil and which are cast?

Dryosaurus hand after preparation. The fossil material
is white to light gray and the cast material is brown in
color.
May
09, 2006 09:36 AM
posted by Allen Shaw
Norm has already begun molding the elements that do not need
any work done on them. Dan continues to sculpt mirror images
of elements we need from the opposite side of the body. I am
nearing the end of the preparation of the Dryosaurus material
and will begin to help either Dan or Norm.
Here are a few images of Norm's progress so far.

Setting the elements in clay before the mold rubber is
applied.

Rubber has been applied to both sides of the elements.

Finished mold with both halves and the element used to
make the mold.
May
04, 2006 10:09 AM
posted by Allen Shaw
Preparation continues on both our collection material and
on material loaned to us from other institutions. I have prepared
all the vertebrae from our specimen and the specimens from
the Yale Peabody Museum and laid out the entire vertebral column.

Neck and back vertebrae.

Pelvic and tail vertebrae.
The dorsal (back) vertebrae were a bit tricky to prepare because
of the numerous ossified tendons running along the bases of
each neural spine almost like spaghetti was stretched across
the vertebrae.

Section of dorsal (back) vertebrae before preparation.

Same section (other side) of dorsal vertebrae after preparation.
Ossified tendons run along the vertebrae like spaghetti.
The pelvis of Dryosaurus is almost complete and quite impressive
now that it has been completely prepared.

A view of the pelvis from above. The tail would start
at the back of the pelvis on the left.
April
30, 2006 10:56 AM
posted by Allen Shaw
Already
several problems have surfaced. The rock surrounding several
of the tail vertebrae is harder than the bone encased within
it. The bone forms thin and delicate processes that I don’t
think will survive the removing of the rock around them.
We have decided to expose as much of one side as we can then
mold and cast the vertebrae with the rock still attached.
We will then take the cast and remove the cast rock from around
the cast vertebrae and sculpt the processes that are missing.
Once the cast vertebrae are sculpted like the real vertebrae,
we will make another mold and cast of the finished vertebrae.
This process of double molding and casting is time consuming
but it will preserve the integrity of the fossil.

Tail vertebrae from the Yale Peabody Museum after partial
preparation.

Same tail vertebrae from the other side.
Another problem that has come along is the fact that the YPM
fossil material was collected so long ago that the glues and
plaster holding the material together is starting to fail.
This makes handling and molding the material extremely difficult.
The Yale Peabody Museum (YPM) prefers to use reversible glues
and materials to consolidate their fossil material. Although
this allows changes to be made to the fossils if something
is glued wrong or covered up, it also makes the material more
fragile. The CMNH also prefers using reversible adhesives and
consolidants unless the fossil is to be exhibited for a long
period of time. Because the fossil material will be mounted
for decades and will undergo all manner of daily wear and tear,
it will need to be glued and consolidated with materials that
are very durable but not as reversible.
April
26, 2006 10:54 AM
posted by Allen Shaw
A series of thirty tail vertebrae from the YPM will be used
in our mount. At least half of these still need to be partially
prepared. A number of limb elements will require a mirror image
sculpture to be made. For example-we have the right humerus
(upper arm bone) but not the left humerus. Using the right
humerus, an exact mirror image will be sculpted for the left
side. Dan Pickering, our sculptor, will explain this technique
later.

Several tail vertebrae from the Yale Peabody Museum that
still require rock to be removed before molding or casting
can be done.

Example of mirror image sculpting with the real femur
on the right and the sculpted one on the left.
April
24, 2006 09:05 AM
posted by Allen Shaw
Now that we have received the material from the other institutions,
the real project begins. In agreement with the YPM for loaning
us their Dryosaurus material, we will make molds of all the
material (fossil and sculpted) to render a cast of Dryosaurus that the YPM can exhibit in their museum. This will require
us to do much more than we had previously anticipated. Normally
we would only make casts of the Dryosaurus fossil material
from other institutions. Now we have to mold and cast everything
(every Dryosaurus skeletal element-from the head to the tip
of the tail).
April
20, 2006 08:50 AM
posted by Allen Shaw
We were able to supplement our Dryosaurus fossil material
with fossil material from the Yale Peabody Museum (YPM) and
the American Museum of Natural History (AMNH) to make a composite
Dryosaurus skeleton that is 75% complete. Together the Carnegie
Museum of Natural History (CMNH) along with the American Museum
of Natural History and Yale Peabody Museum has almost all of
the Dryosaurus altus fossil material in existence. To complete
our Dryosaurus mount, we will have to sculpt or fabricate the
remaining 25% that is still missing. The easiest way to do
this is to find the elements we are still missing from other
dinosaurs closely-related to Dryosaurus and scale the material
appropriately to fit our Dryosaurus mount.
Here you can see a skeletal representation of Dryosaurus with
all the fossil skeletal elements from CMNH, YPM and AMNH highlighted.
The missing elements are left white and will have to be sculpted
or acquired from other dinosaurs closely-related to Dryosaurus.

April
18, 2006 10:19 AM
posted by Allen Shaw
After removing all the Dryosaurus fossil material from the
wall mount, we began taking inventory of all our Dryosaurus fossil material from our collections and the material removed
from the mount. In total, our Dryosaurus fossil material constitutes
about 35-40% of an entire skeleton. This means that we will
have to borrow Dryosaurus fossil material from other institutions
in order to make our Dryosaurus mount complete.
Here you can see a skeletal representation of Dryosaurus with
all the fossil skeletal elements from the wall mount and from
our collections highlighted.

April
15, 2006 11:10 AM
posted by Allen Shaw
Dryosaurus
altus will be one of the many dinosaurs exhibited
in the renovated dinosaur hall. We have been assigned the task
of removing our specimen of Dryosaurus from the wall mount
and then making it into a free-standing mount. Unfortunately
our Dryosaurus mount is not complete and will require us to
use other specimens from other institutions to make a composite
skeleton.
Here you can see the skeleton of Dryosaurus
altus as a wall
mount. A number of things are wrong with the way the skeleton
is posed. We now know that dinosaurs did not normally drag
their tail on the ground or walk around in a upright kangaroo
position. Also, various sculpted elements are poorly made or
inaccurately shaped or scaled. All of these problems will be
remedied for the new free-standing mount of Dryosaurus to be
exhibited in the renovated Carnegie Museum Dinosaur Hall.

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